Motion control applications generally require multi-cable solutions and not just a single cable. All power signals, feedback signals and communications signals travel together; if one signal path becomes unstable, all axis behavior can become erratic. The combination of these three types of cables together into one type of assembly, such as the Servo Cable, Encoder Cable, and Cantap Range, allows for maintaining a high level of quality and performance when it comes to accurately controlling motions while maintaining flexibility, as well as minimizing electrical noise.
We at Perfect Automation & Innovation supply these types of assemblies for machines that operate at high speeds with continuous operation.
Servo Cables can carry a motor current while flexing continually within drag chain applications. Encoder Cables provide clean signal transmission based on providing proper shielding and core configuration to ensure positional data is sent to the drive with no distortion. Cantap assemblies allow for quick and reliable electrical connections between moving equipment and the control panels reducing the time to install while preventing loose connections due to vibration.
Cable types, as well as the outer sheath materials selected, offer oil, abrasion and mechanical stress resistance that are common to automated production lines. Cable termination processes include precision pin matching of connectors to avoid potential communication faults at the commissioning stage. In addition, cable routing and lengths are planned based on machine travel to reduce cable loops and to maintain the signal response time.
All cable assemblies are tested for continuity, insulation resistance and shielding effectiveness before being provided to the end user.
They are used extensively in CNC machining, robotics, packaging and automated assembly systems, with stable motion control, repeatable positioning and uninterrupted feedback being important contributors to product quality and machine availability.
Cable is where you will see a majority of signal loss in motion systems instead of at the drive or motor. The cable expe... Continue
In most cases before a servo system totally fails it will exhibit signs of wear out or erratic operation. Common issues ... Continue
Loose connections or unstable feedback cannot be tolerated in high-speed motion control. Any variation in the drive/moto... Continue
The connection between a motor and its drive system affects motion control. Many features of motion control can be affec... Continue
The requirements for signal stability have not changed, even with shortened axis travel. The amount of room available fo... Continue
Due to the compactness of most motion systems, there is little room for errors in the connectivity of these systems. The... Continue
Long travel axes can place varying levels of stress on your motion wires based upon cable weight, cable bend radius, and... Continue
There are many factors that can cause a decrease in servo performance and wouldn’t necessarily show on the drive d... Continue
Changing motion cable performance characteristics, such as weight, flexing cycles, and distortion of data signal, are du... Continue
With the increasing frequency of motion systems experiencing encoder errors due to inadequate interconnections, it is im... Continue
Servo motors will not suddenly fail; the process begins with a slight change in position followed by random drive fault ... Continue
As the machine's layout will span a long distance of travel, and because the cable is now a part of the actual motion sy... Continue
The Compact Servo Axis' faster cycle time combined with smaller movements create more stress on the servo motor's interc... Continue